Production engineering / North Wales, UK

Workshop-builtProduction-mindedIndustrially capable

Special-purpose machinery for wire forming, retaining-ring production and industrial automation.

Practical production engineering from first-principles process understanding — combining machine design, CNC manufacture, controls, automation and deep wire-forming experience.

AbarTech workshop with newly delivered CNC turning and milling machines
30+ years of hands-on industrial engineering experience
Design SolidWorks Premium
Controls Siemens TIA Portal
Controls Schneider Modicon
Controls Automation Direct DL06
HMI Siemens WinCC · Weintek
Manufacture Hurco CNC — Turning & Milling

From a production bottleneck to a fully engineered solution.

We combine mechanical design, controls, process knowledge and practical manufacturing experience built across more than thirty years of industrial engineering. That can mean upgrading existing equipment, developing a demonstrator in-house, or building an entirely new production line.

SolidWorks design before metal is cut.

Concepts, mechanisms and production equipment can be developed and checked in CAD before manufacture, reducing risk and making the build intent clear from the outset.

  • Machine layouts and assemblies
  • Mechanism design and tooling concepts
  • Design-to-build engineering support
SolidWorks render of a spring testing machine design
SolidWorks render of a spring testing machine concept

Purpose-built solutions for complex production.

01

Production automation

Equipment upgrades and state-of-the-art production lines designed to improve throughput, consistency and quality.

02

Wire processing

Design expertise for in-house wire production, rolling lines and continuous ring production machinery.

03

Heat treatment

Continuous wire hardening, stacked-part austempering, oil quench systems and specialist patenting processes.

04

Validation & finishing

Automated NDT inspection, part validation, surface finishing and packing integrated into the production flow.

Special retaining ring engineered by AbarTech

Retaining ring expertise, from raw wire to packed part.

AbarTech develops complete, continuous processes: shaped wire production, high-speed forming, heat treatment, finishing, inspection and automated packing. Retaining ring and circlip machinery has been supplied to both international and domestic markets.

  • Production rates up to 300 rings per minute
  • Full production-line integration
  • Special application ring design

Large belt-fed austempering furnace conversion.

AbarTech refurbished a large continuous belt-fed austempering furnace and converted the system from gas firing to electric heating, including control cabinet work and process integration.

  • Gas-to-electric furnace conversion
  • Belt feed, quench and handling integration
  • Controls, heating zones and commissioning support
Large belt-fed austempering furnace with new electrical control cabinet

Engineering that exists in the real world.

Aluminium component being CNC milled in the AbarTech workshop
CNC machiningMilled aluminium component work
Close-up of a CNC milled aluminium component with fine ribbed machining detail
Detail machiningFine-feature milled profiles
Hurco CNC machines in the AbarTech workshop after delivery
Workshop capabilityNew CNC turning and milling capacity
Bespoke aluminium mechanism being fitted during equipment build work
Equipment buildBespoke mechanism design and assembly
Small bench-mounted wire handling and test mechanism built by AbarTech
Test equipmentBench-built wire handling mechanism
Industrial automation test rig with conveyor, sensors and pneumatic controls
Automation rigsConveyor and sensor test equipment
Close-up of a machined aluminium surface finish
Surface finishMachined aluminium finish detail
Mark, founder and engineer at AbarTech Founder / Lead engineer

Engineering led by experience.

AbarTech is led by Mark, a hands-on engineer comfortable with the full design process, from identifying the problem through to implementation on the factory floor.

Experience across precision manufacture, process engineering, high-temperature systems, hydraulics, pneumatics, electronics, PLC systems and SolidWorks means every project is viewed as a complete system, not a collection of isolated parts.

With in-house CNC turning and milling capability, AbarTech can move quickly from concept and CAD model to machined prototype, trial component or production-ready hardware.

Discuss your project

Have a production challenge?

Tell us what needs to work better. We’ll bring practical engineering thinking to the problem.

Emailenquiries@abartech.co.uk
Call01745 571713
Visit
Unit 15, Talargoch Industrial Estate
Dyserth, Denbighshire
LL18 6DJ, UK
Company

Registered in England & Wales
No. 7988946

We’ll respond within one working day.