Free calculators, built from real production work

A growing set of practical engineering tools, built from the same calculations we use ourselves on the shop floor — not generic textbook reference charts. Free to use, with full disclaimers on each tool.

Wire forming

Trapezoidal Coiling Calculator

Calculates the trapezoidal wire preform dimensions needed to produce a finished rectangular-section coiled ring, with springback, Poisson and thermal corrections.

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Spring design

Spring Rate Calculator

Spring rate, deflection and stress checks for compression, extension and torsion springs from standard wire and coil geometry.

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Wire production

Wire Drawing Calculator

Area reduction, true strain and draw stress for round wire drawing — single-pass check or a full multi-pass schedule with annealing points flagged.

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Wire production

Wire Profile Rolling Calculator

Round stock to keystone (trapezoidal) section — verified area, reduction and elongation relationship, with bevel/chamfer corrections for finished retaining ring wire.

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Machining

Thread Root Relief & Dual-Index Calculator

Real thread dimensions for Metric/UN and Whitworth threads, plus a dual-index pass solution for when your insert's nose radius is smaller than the standard root radius — corrects depth without over-cutting.

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Retaining rings

Retaining Ring & Circlip Calculator Suite

Seven calculator modules covering grooved axial rings (DIN 471/472), snap rings, grip rings, radial rings, support washers, assembly stress verification and groove checking — built from generalised retaining-ring design relationships and hands-on ring production experience.

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Press tooling

Piercing Punch Force & Buckling Calculator

Piercing force, punch stress and Johnson–Euler buckling capacity, with the maximum unsupported length for straight or stepped punches. Covers round, rectangular, obround and custom tips, tool steel, HSS and carbide punch materials, minimum punch size and stripping force.

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All tools on this page are provided free of charge, as-is, with no warranty or guarantee of accuracy or fitness for purpose. Each calculator includes its own full disclaimer. If you'd like engineering support applying any of these to a specific job, get in touch.